Specifications
Brand Name :
MEI-AL
Model Number :
APL-750T
Place of Origin :
CHINA
MOQ :
1set
Price :
RMB7,500,000-9,500,000/set
Payment Terms :
T/T
Supply Ability :
1set/6 months
Delivery Time :
180-200days
Packaging Details :
Export Stander Packing
Output :
750T/month
Type :
Horizontal
Operation Mode :
Semiautomatic or Automatic
Anodizing Film Thickness :
8-12µm
Max Profile Length :
6500mm
Tinct :
Silver Bronze Brown Black Champagne Gold
Tanks Inside Size :
8000*width*4000
Voltage :
380V~415v
Description

750 tons per month Horizontal Manual Anodizing Production Line

一. Equipment Name:

1 Name Control Horizontal Anodiding line
2 Output 750 tons per month
3 Model Type Horizontal U mode
4 Operation Semiautomatic or Automatic
5 Racking method Manual racking system

二. Design Condition

  1. Alloy : Aluminium 6061 to 6063 or others
  2. Anodizing film thinkness:10~ 12µm micron
  3. Average coverage area: 350m²/T (ton)
  4. Max aluminium profile length:6500mm
  5. Extrusion ratio : 2.5kg/m²
  6. Working hour/m: 300d/m x 20h/d = 600h/m
  7. Racking system: Two fixtures /rack
  8. Racking operation : Manual
  9. Equipment Usage Rate: 0.9
  10. Power supply : AC 3phase 380v 50hz
  11. Control Power : AC220V 50Hz
  12. Water supply : 2kg/cm²·G
  13. Hot steam : 6kg/cm²·G
  14. Compressor air : 6kg/cm²·G

三.Process Tank

  1. Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
  2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
  3. NeutralizationFree sulfuric acid180±20g/l】 1 Tank
  4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 3 Tanks
  5. Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 1 Tanks
  6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 1Tank

四.Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2. Alkaline Etching
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3. Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min
  4. Anodizing
    (1) 2 jig(rack)/tank x 3tanks = 6jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min

(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

  1. Colour 1

1) Clour process: Mix Salts

2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

3) Current density: 70A

4) Process time: 2-8min

6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2)
Quantity: 6jig(rack)/tank x 1 tank
3) Process time 10-15min

五. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:

( 2 rack x 3 tank x 60min/h) ÷40min x600 hour =5400jig(rack)

2) Design 57.1m²/jig(rack) . Where every tank is 114.2m²
3)
Area treatment/year : 5400jig(rack)x 57.1m² /jig =308340m²

2. Anodizing treatment weight:
Monthly output : 308340m²÷350m²/T*0.9=792T≧750T

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =1 unit

六. Process Chat

Discription for Un

1) De = Degreasing

2) Rs = Rinsing, HW Rs = Hot Water Rinsing

4) AE = Alkaline Etching

5) Ne = Neutralization

6) An = Anodizing

7) Cl = Coloring

8) Sl = Sealing

9) MU = Material Unloading

10) Pc = Packing

Horizontal Manual Anodizing Production Line 750 Tons Per Month

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Horizontal Manual Anodizing Production Line 750 Tons Per Month

Ask Latest Price
Brand Name :
MEI-AL
Model Number :
APL-750T
Place of Origin :
CHINA
MOQ :
1set
Price :
RMB7,500,000-9,500,000/set
Payment Terms :
T/T
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Horizontal Manual Anodizing Production Line 750 Tons Per Month

Guangdong MEI-AL Technology Co., Ltd.

Verified Supplier
3 Years
foshan
Since 2011
Business Type :
Manufacturer
Total Annual :
430000-10000000
Employee Number :
50~90
Certification Level :
Verified Supplier
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